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Mario made this pouring shank.
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Mario on the left Jack on the right.
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Pile of fire brick we will be using to line the cupola.
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The lot water heater tank with the top cut out. Sitting on concreat blocks.
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Charcoal we used for fuel.
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After putting a layer of sand in the bottom of the tank we put two layers of fire brick arround the card board tube.
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The lining done.
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Breaking up some cast iron plumbing to be melted.
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How many St. Louis area casters does it take to break up pipe?
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Mario cutting a hole in the tank to make the pour opening.
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Drilling the opening for the air.
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Breaking up some more scrap iron.
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While it looks like a shot gun blast made this hole, Mario cut it with an angle grinder. It is the slag opening.
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Piece of exhaust pipe for the air supply.
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Pour shoot.
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We stacked up some extra fire brick to add a little extra insulation.
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Green sand was packed into the bottom and out the pour opening.
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Charcoal ready to light.
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First fire.
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Warming the crucible.
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The first melted iron starting to trickel out.
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Getting ready to place the Bot in the pour hole.
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Adding more charcoal.
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Hear is the group. L to R. Jim Barnes (our host), Glenn Karch, Mario Vitale, Terry Thorne and his son Joel, Jack Fisher and John Lewis kneeling.
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