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Here are all the parts as they were when we aquired the mill.
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The original weevil spout on th bottom and a reproduction on top.
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The cast iron legs used to hold the grain hopper up. We could only find 3 and needed 4. More on this later.
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The bracket that supports the off end of the sifter.
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This was in the box of parts but we never did find out what they were used for. Someone suggested they may have been used on an old wagon.
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The ground grain exits the mill through this spout.
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Another view of the exit spout.
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These pieces of wood form the shoot between the weevil spout and the stones where the grain travel.
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The mechinizm used to control the speed in which the grain is fed into the mill.
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Top view of the feed control mechinizm.
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The grain hopper was located in the trash pile that the owner had made when he was cleaning out the shed.
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It had been remade by the previous owner.
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Here is the main shaft with the runner stone and drive pulley.
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The stationary or "bed" stone.
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This stone is cemented into the frame of the mill.
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All the cement had to be removed from the stone and it had to be recemented into the new wood frame.
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Here are some pictures of the mill as we attempted to figure out how it went together.
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You can see the runner stone in the case of the mill.
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Another view of the runner stone.
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The main iron frame that holds the drive shaft in place.
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The main timbers of the mill.
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We had to replace the two bottom runners.
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The main parts laid out to be cleaned with a pressure washer.
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We had to re-replace a couple pieces of the wood case.
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Some of the wood case pieces getting painted.
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Elizabeth cleaned all the metal parts on the wire wheel.
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We had to make two sheet metal parts. The piece that wrapped around the weevil spout and the piece that formed the shoot for the grain.
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Elizabeth and her grandpa made these pieces in the sheet metal shop.
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Some of the metal parts having just been painted black.
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Elizabeth is cheiseling out holes for the heads of the bolts.
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One of the most critical parts in restoring a mill like this is to get the stones alighned correctly.
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We stood the mill on end. We cut a opening in a 1/4" piece of plywood the shape of the bed stone.
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We used a plastic "Gaterade" bottle to keep the opening for the grain from being filled with cement.
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We placed wax paper over the runner stone to keep cement off of it.
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We placed the bed stone on the runner stone and then placed it's enclosuer over it.
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We clamped it all together. We also placed a few screws around the case to keep the cement from falling out after it hardened.
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We wanted to keep the cement about an inch back from the working edge of the stone. We stuffed some shipping bubble wrape in that space.
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We also had to place a wooden block to keep the spout opening slot clear.
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We mixed up a batch of concrete and poured it around the stone.
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The concrete leveled.
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We put the date and our initials in the wet cement.
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The mill is starting to go back together.
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Drilling holes to mount the feed adjuster.
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Putting one of the many leg bolts in that hold the mill together.
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The weevil spout with the feed adjuster in place.
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Putting the weevil spout together.
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Mounting the weevil spout to the mill.
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We only had 3 legs and needed 4. The next few pictures show the casting process.
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An original cast iron leg was used as a pattern. Foundry sand was packed arround it to make a sand mold.
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The furnace set up used to melt the aluminum
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The melted aluminum in the cast iron pot which is still in the furnace. Notice how hot the iron pot it.
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Getting ready to lift the pot of molten aluminum from the furnace.
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Pouring the excess aluminum into an ingot mold.
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The new part just pulled from the sand mold
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Not bad for a fist try.
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Can you tell which is the new leg?......2nd from the right.
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Mounting the legs to the hopper.
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Mounting the hopper to the mill.
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Getting close to done.
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The completed mill and the Grand Champion ribbon that Elizabeth received for the restoration.
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We still need to make and attach a sifter to the mill. We have one but it is too large for this small mill.
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This is a bagger sacking elivator we picked up to put on the mill. It is a seldom seen accessory.
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The shelf was added to place small paper bags under the spouts.
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It is powered by a flat belt that runs off the main shaft of the mill.
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There is a chane inside that drags the gound grain to the top.
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